Our robotic welding systems - an overview
Orion Automation Systems offers an integrated robot welding system comprising of the following:
Robot System and welding process equipment
Safety cell guarding
Jig table and product rotators
Product jigging advice
Installation
Training
Consumables, spares and technical support all in one place
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![High power TAWERS welds 110mm thick plate]()
Robot System and Process Equipment
We provide fully integrated Panasonic equipment including Robot manipulator & controller, Welding power source, wire feeder and welding torch.
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![Welding Robot in cell designed by Orion Automation Systems]()
Safety cell guarding
Orion Automation is able to provide a complete safety solution for each robot cell
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![1400MM reach welding robot works on mild steel part]()
Training and Support
We offer tailored training to suit the needs of your products and production requirements, as well as support after training.
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![Welding robot with air tool changer and TIG torch]()
Specialised processes
Orion Automation has industry leading experience in a wide range of specialist welding applications including TIG welding, hard-facing, Titanium Nitriding and multi-pass structual welding.
Panasonic’s Welding power source can perform high-quality welding in the following processes:
TAWERS MIG for Mild Steel, Stainless Steel and Aluminium
TAWERS TIG for Stainless Steel and Titanium
Active TAWERS MIG for High Speed, High quality welding of thin sheet, Aluminium and Galvanised materials
High Power TAWERS for heavy plate and hard-facing applications
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![robotic welding MIG aluminium]()
Active TAWERS MIG - Aluminium
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![MIG welding of thick plate - vertical up]()
High Power TAWERS - Heavy plate
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![robotic weld Stainless steel]()
TAWERS MIG - Stainless Steel
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![Robotic pipe welding mild steel]()
TAWERS MIG - Mild Steel
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![TIG welding of Titanium pipe to plate]()
TAWERS TIG - Titanium
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![Robotic TIG torch over Stainless Steel weld]()
TAWERS TIG with filler wire - Stainless Steel
Videos of Panasonic Robotic Welding
The key components of a Panasonic Robot Welding System:
Robot Manipulator
With reaches from 1,100mm to over 2,000mm and able to be integrated to Linear Tracks to weld products to 20 metres in length.
Robot Controller
The Panasonic G3 Controller is specifically designed for Robot Welding, with integrated welding interface control boards and software.
Teach pendant
The Panasonic G3 Teach pendant is easy to use whilst maintaining advanced functionality
Welding Power Source
Either Integrated with the robot controller or separate for specific processes, Panasonic has the complete range of MIG, TIG, Laser Welding and Plasma Cutting power sources.
Welding Process Torch
From gas & water cooled robot welding torches to advanced torches with integrated servo wire feeders the Panasonic range has a Torch configuration for your application.
Wire Feeder
Panasonic’s wire feeder systems include the advanced servo motor driven wire feeder that is integrated with the robot controller.
System software
From Panasonic’s Weld Navigation software to automatically define the optimal weld conditions, to the advanced DTPSIII Off Line Programming Software, we can provide you with the software to help you succeed in your automation goal.
all software is manufactured by Panasonic Robot Welding Systems.
Options & Additions:
We are able to offer a wide range of options and technologies in addition to the base system, assisting in part manipulation, weld location tracking, and much more
These options include:
Single or Multi Axis Positioner Systems with payload capacity from 250 kg to 10,000 kg
Panasonic’s DTPS Off Line Programming Software
Part locating technologies such as touch sensing or laser seam tracking
Panasonic Process Control and production management software packages
On-torch fume extraction for MIG welding
Tool change systems
Want to check out Panasonic’s full robotic welding catalog?
View the PDF here
Contact Us:
Contact us at any time by phone, email or the form in this section.
Jeff Fordham - Managing Director
Mobile: 0450 546 835
International: +61 450 546 835
Email: Jeff@orionautomation.com.au